im сквозной калькулятор для универсальной автопрошивки
2023-02-09 17:51:23
Калькулятор пут IM |
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Заполняйте поля только красным шрифтом |
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Описание продукта |
6241F |
6380Б |
6683С |
6683D |
6687С |
6292С |
6293С |
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Максимальная скорость вставки (компонентов в час) |
25000 |
21000 |
22,500 |
32,500 |
25,000 |
40,000 |
40,000 |
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Pattern Derate (Note 1) |
5% |
5% |
5% |
5% |
5% |
5% |
5% |
(This derate is only from first insertion to last insertion on the board) |
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Feeder Derate |
0% |
0% |
0% |
0% |
0% |
0% |
0% |
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Insertion Rate (Components per Hour) |
23,750 |
19,950 |
21,375 |
30,875 |
23,750 |
38,000 |
38,000 |
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Monthly Production Requirement (Circuits per Year) |
40,000 |
100 |
100 |
100 |
100 |
100 |
100 |
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Number of Components per Circuit |
100 |
100 |
100 |
100 |
100 |
100 |
100 |
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Number of Circuits per Panel |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
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Insertion Time per Panel (sec) |
15.16 |
18.05 |
16.84 |
11.66 |
15.16 |
9.47 |
9.47 |
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Machine Variables: |
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Time for Table Rotates |
2 |
4 |
4 |
4 |
4 |
4 |
4 |
Always 4 for Stand Alone machines if rotate is requred, can be down to 2 if BHS machine. |
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Manual Load/Unload Time (sec / panel) |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
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Auto Load/Unload Time (sec / panel) |
2.5 |
2.5 |
2.5 |
2.5 |
2.5 |
4.0 |
4.0 |
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Throughput Analysis: |
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Total Cycle Time per Panel |
19.66 |
24.55 |
23.34 |
18.16 |
21.66 |
17.47 |
17.47 |
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Total Cycle Time per Circuit |
19.66 |
24.55 |
23.34 |
18.16 |
21.66 |
17.47 |
17.47 |
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Machine Throughput (Components per Hour) |
18,313 |
14,667 |
15,423 |
19,824 |
16,622 |
20,602 |
20,602 |
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Production Hours / Day |
20 |
20 |
20 |
20 |
20 |
20 |
20 |
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Production Days / Week |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
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Production Weeks / Month |
4.33 |
4.33 |
4.33 |
4.33 |
4.33 |
4.33 |
4.33 |
4.33 is the average of 52 weeks over 12 months – can be edited to take out weeks for shut downs and other factory closures |
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Production Capacity (circuits per year) |
951,557 |
762,091 |
801,367 |
1,030,049 |
863,685 |
1,070,501 |
1,070,501 |
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Yearly Production Requirement (Insertions) |
48,000,000 |
120,000 |
120,000 |
120,000 |
120,000 |
120,000 |
120,000 |
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Yearly Production Requirement (circuits) |
480,000 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
1,200 |
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Total Production Hours Required per year |
2621 |
8 |
8 |
6 |
7 |
6 |
6 |
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One Machine Utilization |
50% |
0% |
0% |
0% |
0% |
0% |
0% |
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Quantity of Machines Required |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
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Average Machine Utilization |
50% |
0% |
0% |
0% |
0% |
0% |
0% |
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Production Capability (Number of Circuits): |
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Per Hour |
183 |
147 |
154 |
198 |
166 |
206 |
206 |
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Per Day |
3,660 |
2,931 |
3,082 |
3,962 |
3,322 |
4,117 |
4,117 |
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Per Week |
18,299 |
14,656 |
15,411 |
19,809 |
16,609 |
20,587 |
20,587 |
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Per Month |
79,296 |
63,508 |
66,781 |
85,837 |
71,974 |
89,208 |
89,208 |
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Per Year |
951,557 |
762,091 |
801,367 |
1,030,049 |
863,685 |
1,070,501 |
1,070,501 |
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Примечание 1. Снижение номинальных характеристик шаблона происходит только от первой до последней вставки на плате. Он не принимает во внимание ротацию доски, время передачи доски или другие факторы, которые могут снизить общую пропускную способность. На снижение в значительной степени влияет количество перемещений стола от компонента к компоненту. Хороший средний показатель составляет 5%.
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